Note to self: The rubber tape to guard cables against the sharp edges worked a treat. Will use that in another project.
It's been a long time in the planning however I finally did the mod to stop me having to open the xbox ever again. What I did was splice a switch in between two sata cables and an eSata backing plate.
I pulled apart the xbox in the usual way, used my dremel to cut out some metal shielding, and some plastic that helps hold the 360 together. This however will make no difference to the 360 as the case still closes without issue
I flick the switch one way and the DVD drive connects to the 360 motherboard allowing game play. I flick it the other way and the drives output is switched to the eSata port and out to my computer.
List of parts and prices (AUD)
1. eSata Cable -$4
2. eSata external backing plates x2 -$5 each (needed one for pc as well)
3. 4PDT switch - $7
4. Sata cable x 1 - $0 (Came with data card)
Only needed one extra data cable as the esata plug can be cut to make another cable to connect to DVD drive.
So it's basically, cut all sata cables in half,
Strip wires back a little, solder wires to switch contacts
Dremel case and shielding, drill hole for switch, coat switch in hot glue to provide shielding.
Install switch and esata portto top case
Instal cables to motherboard, middle cable to DVD rom, top to esata port.
Close it all up and enjoy.
Here are some finished pics, will upload some more soon. (These look crap and make the mod look untidy. GRRrrr - Will Get some good ones soon)